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eXPert cSTAR

SDI's new state-of-the-art solution that combines industrial automation and security without compromise.

The eXPert cSTAR control module, available in single or dual configurations with hot back-up, constitutes a compact functional control module that directly connects the field with the supervisory layer.

The various control nodes are connected on a local area network (in redundant configuration with star or ring architecture) based on the Ethernet standard and TCP/IP communication. The controller supports both typical distributed control architecture (DCS), with nodes located close to the areas of the plant to be controlled, and that with centralized I/O in a single acquisition and control center.

Insight

  1. DIN-rail-based architecture and rugged components for maximum compactness and robustness
  2. Acquisition from the field using both wired I/O and standard protocols and sending set-points and commands to the field
  3. Rapid signal handling with Sequence of Events (SOE) Chronological Event Recording, with millisecond time stamp and buffered transmission to the control center
  4. Communication with a large number of nodes
  5. Execution of processing, logic, control and regulation blocks

Why eXPert cSTAR?

High reliability and security with redundant configuration

System connectivity and openness

Optimal data management all in one system

Maximum flexibility in data acquisition

Compactness and robustness

Fields of Application

The adoption of redundant solutions and failover mechanisms for CPU, I/O, multiple network layers, and automation logic, combined with state-of-the-art data, communication, and device protection against external threats through redundancy, encryption, authentication, and access control, makes the eXPert cSTAR Controller the optimal tool for ensuring high availability, operational continuity, and maximum security in the monitoring and control of critical processes.

Benefits

High Availability and Security

The adoption of redundant solutions and failover mechanisms for CPU, I/O, multiple network layers, and automation logic, combined with state-of-the-art protection of data, communications, and devices against external threats through redundancy, encryption, authentication, and access control, makes the eXPert cSTAR Controller the optimal solution for ensuring high availability, operational continuity, and maximum security in the monitoring and control of critical processes.

I/O connections can be established through both wired connections and standard data protocols, ensuring maximum flexibility in data acquisition from the field and third-party systems. Additionally, its server capabilities allow data to be accessed by external systems, enabling seamless integration and interoperability.

The modular approach allows the eXPert cSTAR Controller to serve as the foundation of an SCADA system with a centralized RTU or act as an elementary module in a DCS, interfacing with numerous distributed devices across a large industrial plant.

Supports Sequence of Events (SOE) recording with millisecond timestamping, buffering in case of disconnection, and native archiving with a minimum resolution of one second, ensuring full synergy with the eXPert ecosystem’s Supervisory Environment.

The eXPert cSTAR Controller is built with a DIN rail structure and highly robust components connected via a redundant cBus based on CAN FD. This design ensures compactness and flexibility, making it ideal for space-constrained environments while maintaining the reliability typical of SDI’s DualBus Controllers. Additionally, ECM compliance is achieved without the need for a metal enclosure.

Additional Specifications

Housing

Depending on customer requirements, installation environment, and usage conditions, the eXPert cSTAR Controller can be housed within a cabinet or other metallic enclosures, selected according to specific application needs. The final protection rating depends on the enclosure, and ECM compliance is maintained even without a metal cabinet.

The industrial cBus system, based on a redundant CAN FD architecture, ensures power distribution and synchronization signals to all modules, providing efficient module-to-module communication via an 8-pin DIN rail bus connector.

  • Supports up to 50 CPU and I/O boards, hot-swappable, with 5 Mbps communication speed, extendable via two RJ45 connectors
  • Remote I/O capabilities via copper or fiber optic repeaters

The CPU boards operate in a redundant master-slave configuration with hot backup, managing wired I/O modules via cBus and supporting protocol-based I/O and automation logic.

  • 2 Fast Ethernet ports (10/100 Mbps)
  • Base CPU (single configuration) provides 1 RS232 asynchronous serial line at 3 Mbps
  • Extended CPU-S offers: 4 asynchronous serial lines, 4 digital inputs and 4 digital outputs, galvanically isolated from the system bus
  • Digital Input Boards: 16 voltage-based inputs
  • Digital Output Boards: 8 solid-state outputs, 8 mechanical relay outputs
  • Analog Input Boards: 8 current inputs, 8 voltage inputs, 8 thermocouple inputs, 4 RTD inputs, 4 high-speed current inputs (100 conversions/sec)
  • Analog Output Boards: 4 current outputs, 4 voltage outputs

The eXPert cSTAR Controller supports multiple simultaneous communication channels for both eXPert systems and third-party systems, using:

  • Serial or Ethernet connections
  • Industry-standard protocols, including: Modbus, IEC 60870-5-101/103/104, DNP3, OPC UA, IEC 61850, IEC 1107, SNMP
  • Configurable as a Client or Server
The eXPert cSTAR Controller implements automation logic compliant with IEC 61131-3, ensuring advanced process management through:
  • Native scheduling for executing independent logic processes periodically or based on triggers, with a minimum time step of 10 ms
  • Programming options: Sequential Function Chart (SFC), Functional Block Diagram (FBD), Structured Text (ST)
  • Control blocks: Stateless, stateful, PID controllers, with expandable user libraries
  • Online debugging, directly connecting to the CPU running the logic

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